Automated Batch Retort System
Kufotokozera
Zomwe zimachitika pakukonza chakudya ndikuchoka ku zombo zazing'ono zobweza kupita ku zipolopolo zazikulu kuti ziwongolere bwino komanso chitetezo chazinthu. Zombo zazikulu zimatanthauza mabasiketi akuluakulu omwe sangathe kugwiridwa pamanja. Mabasiketi akuluakulu amangochulukirachulukira komanso olemera kwambiri moti munthu m'modzi sangayende.
Kufunika kosamalira madengu akuluakuluwa kumatsegula njira ya ABRS. 'Automated Batch Retort System' (ABRS) imatanthawuza kuphatikizika kokhazikika kwa zida zonse zopangidwira kunyamula mabasiketi kuchokera pamalo ojambulira kupita kumalo oletsa kutseketsa ndipo kuchokera pamenepo kupita kotsitsa ndi malo opakirira. Dongosolo loyang'anira padziko lonse lapansi litha kuyang'aniridwa ndi basket / pallet tracking system.
DTS ikhoza kukupatsirani yankho lathunthu la kiyi yotsegulira kuti mukhazikitse makina obwereza okha: ma batch retorts, chotsitsa / chotsitsa, mayendedwe a basket / pallet, njira yolondolera ndi kuwunika kwapakati.
Loader/Otsitsa
Tekinoloje yathu yonyamula / kutsitsa imatha kugwiritsidwa ntchito pazotengera zolimba (chitini chachitsulo, botolo lagalasi, mabotolo agalasi). Kupatula apo, timapereka thireyi Kutsitsa / kutsitsa ndi thireyi stacking / destacking zotengera theka-olimba ndi kusintha.
Full automatic loader unloader
Semi auto loader unloader
Basket transport system
Njira zosiyanasiyana zilipo zonyamulira mabasiketi odzaza / opanda kanthu kupita ku / kuchokera kubweza, Titha kupereka mautumiki osinthidwa malinga ndi malonda ndi malo amakasitomala. Chonde funsani gulu lathu la akatswiri kuti mumve zambiri.
Galimoto ya shuttle
Makina oyendetsa mabasiketi onyamula
Mapulogalamu a System
Retort Monitoring Host (Njira)
1. Yopangidwa ndi asayansi azakudya komanso oyang'anira ntchito
2. FDA / USDA yovomerezeka ndikuvomerezedwa
3. Gwiritsani ntchito tebulo kapena njira wamba kuti mukonze zolakwika
4. Angapo mlingo chitetezo dongosolo
Retort Room Management
DTS retort kuwunika kuwongolera dongosolo ndi chifukwa cha mgwirizano wathunthu pakati pa akatswiri athu oyang'anira dongosolo ndi akatswiri opangira matenthedwe. Dongosolo logwira ntchito mwachilengedwe limakwaniritsa kapena kupitilira zomwe 21 CFR Gawo 11.
Ntchito yowunikira:
1. Mipikisano mlingo chitetezo dongosolo
2. Senior Chinsinsi kusintha
3. Njira yoyang'ana patebulo ndi njira ya masamu yowerengera F0
4. Mwatsatanetsatane ndondomeko mtanda lipoti
5. Key process parameter trend report
6. Lipoti la alarm system
7. Onetsani lipoti la zochitika zoyendetsedwa ndi wogwiritsa ntchito
8. SQL Server database
Njira yotsatirira basket (Njira)
Dongosolo lotsata basket la DTS limapereka umunthu ku dengu lililonse mudongosolo. Izi zimalola ogwira ntchito ndi oyang'anira kuti awone nthawi yomweyo momwe chipinda chobwezera chikuyendera. Dongosololi limatsata komwe kuli dengu lililonse ndipo sililola kuti zinthu zosaseweretsa zitsitsidwe. Pakakhala zovuta (monga mabasiketi okhala ndi zinthu zosiyanasiyana kapena zinthu zosapangana potsitsa), ogwira ntchito ku QC akuyenera kuwunikanso ndikutsimikizira ngati atulutsa zolembedwa.
Kuwonetseratu kwazithunzi kumapereka chithunzithunzi chabwino cha madengu onse, kotero kuti owerengeka ochepa okha ndi omwe amatha kuyang'anitsitsa machitidwe angapo obwezera.
Dongosolo lotsata basket la DTS limakupatsani mwayi:
> kumasiyanitsa mosamalitsa pakati pa zinthu zosawilitsidwa ndi zosabereka
> imatchula umunthu wa dengu lililonse
> amatsata madengu onse mu dongosolo mu nthawi yeniyeni
> amatsata kusiyana kwa nthawi ya hoops
> saloledwa kutsitsa zinthu zosabereka
> imatsata kuchuluka kwa zotengera ndi ma code opangira
> amatsata dengu (mwachitsanzo, osakonzedwa, opanda kanthu, etc.)
> kutsatira nambala yobwezera ndi nambala ya batch
Kuchita bwino kwadongosolo ndi kukonza (Njira)
Pulogalamu ya DTS yogwira ntchito bwino imakuthandizani kuti chipinda chanu chobwezera chiyende bwino potsata liwiro la kupanga, nthawi yopumira, gwero la nthawi yopumira, magwiridwe antchito a submodule, komanso kugwiritsa ntchito bwino zida zonse.
> imayang'anira zokolola kudzera pawindo lanthawi yofotokozedwa ndi kasitomala ndi gawo lililonse (mwachitsanzo, chojambulira, trolley, mayendedwe, kubweza, kutsitsa)
> kutsatira kofunikira kwa ma module ang'onoang'ono (mwachitsanzo, kusintha mabasiketi pa chojambulira)
> imayang'anira nthawi yochepetsera ndikuzindikira komwe kugwetsa nthawi
> Ma metrics ogwirira ntchito amatha kusunthidwa kwa oyang'anira mafakitole akuluakulu ndipo angagwiritsidwe ntchito poyang'anira kutali ndi mitambo
> Metric ya OEE yomwe imajambulitsa pa wolandirayo imagwiritsidwa ntchito posunga zolemba kapena kusintha tebulo
Wosamalira
Maintainer ndi pulogalamu yamapulogalamu yomwe imatha kuwonjezeredwa pamakina a HMI kapena kuyendetsa padera pa PC yaofesi.
Ogwira ntchito yokonza amatsata nthawi yovala ya zida zazikulu zamakina ndikudziwitsa ogwira ntchito za ntchito zomwe zakonzedwa. Imalolanso oyendetsa makina kuti apeze zolemba zamakina ndi malangizo aukadaulo okonza kudzera pa HMI wogwiritsa ntchito.
Chotsatira chake ndi pulogalamu yomwe imathandiza ogwira ntchito kubzala kuyang'anira kukonza ndi kukonza makina moyenera.
Ntchito yosamalira:
> imachenjeza ogwira ntchito m'mafakitale za ntchito yokonza yomwe yatha.
> imalola anthu kuti awone nambala ya gawo la chinthu chautumiki.
> ikuwonetsa mawonekedwe a 3D a zida zamakina zomwe zikufunika kukonzedwa.
> ikuwonetsa malangizo onse aukadaulo okhudzana ndi magawowa.
> ikuwonetsa mbiri yautumiki pagawolo.